door hinge bushings keep breaking

With the hinge assembled the bushings both press downward to join the two hinge sections. What I did was assemble the hinge, press the lower bushing in first so the the shoulder will be on the inside of the door hinge and then the top one, the shoulder is on the fender side of the hinge. Jan 26, 2022. #5.

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The culprit is usually the pins and bushings, which start to allow too much play in your hinges. Fortunately, changing your door hinges 

8/25 · I would not take the hinges off of your jeep to remove tgethe bushings. TJs are older so the condition of the bolts you will be unscrewing is questionable. If it was a JK I'd be all for it. They could break easily. Also if you do delrin bushings like i did, I would not use the

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I have installed 3 new sets of hinge pins and bushings now, and the little brass bushings keep cracking on both the top and bottom hinges.

Center the drift so the edges do not break. One bushing goes in the top of the hinge on the door facing down. The second bushing is a little trickier.

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It probably needs work. If the hinge in question is installed on a door Open the door and lift it at the rear corner by simply bending over and pulling up. If you can feel a "clunk-clunk" or see obvious movement at the hinge pin bushings as you lift up/release The hinges need rebuilding.

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